kissSoft齿轮计算书中文翻译

KISSsoft Report 26. November 2009, 08:34:11

KISSsoft - Release 10-2008F KISSsoft evaluation评估

File文件 Name名称 : SUBWAY-2-SC

Changed by : 2159 on: 26.11.2009 at: 08:33:04

Important hint重要提示: At least one warning has occurred during the calculation计算过程中至少已出现一次警告: 1-> Notice通知: Gear 齿轮2 :

Measuring the Base tangent length is critical,

it is better to use measurement over rolls测量公法线长度是很重要的，最好是使用量棒间距!

CALCULATION OF A HELICAL GEAR PAIR斜齿轮副计算

Drawing or article number图号或件号: Gear齿轮 1: 0.000.0 Gear齿轮 2: 0.000.0

Calculation-method ISO 6336:2006 Method B 计算方法 ISO6336：2006方法B

------- GEAR齿轮 1 -------- GEAR齿轮 2 --

Power功率 (kW) [P] 300.000

Speed 速度(1/min) [n] 3400.0 442.0 Torque 扭矩(Nm) [T] 842.6 6481.4 Application factor使用系数 [KA] 1.25 Required service life所需的服务寿命 [H] 175000.00

Gear齿轮 driving主动 (+) / driven被动 (-) + -

1. TOOTH GEOMETRY AND MATERIAL齿轮几何参数和材质

(Geometry calculation according ISO 21771按ISO21771进行几何计算)

------- GEAR 1 -------- GEAR 2 -- Centre distance中心距 (mm) [a] 362.000 Centre distance tolerance中心距公差 ISO 286 Measure js7 Normal module (mm)法向模数 [mn] 6.0000 Pressure angle at normal section法向压力角 (? [alfn] 20.0000 Helix angle at reference diameter分度圆螺旋角 (? [beta] 20.0000 Number of teeth齿数 [z] 13 100 Facewidth (mm)齿宽 [b] 90.00 90.00 Helix 旋向 left左 right右 Accuracy grade精度等级 [Q-ISO1328标准] 6 6 Inside diameter (mm)内径 [di] 0.00 0.00 Inside diameter of rim (mm)齿圈内径 [dbi] 0.00 0.00

Material材质

Gear齿轮 1: (Own input) 17NiCrMo6-4, Case-carburized steel, case-hardened渗碳表面硬化

ISO 6336-5 Figure图 9/10 (MQ), core strength心部硬度 >=30HRC Jominy顶端淬火 J=12mm

ISO 6336-5 Figure图 9/10 (MQ), core strength心部硬度 >=30HRC Jominy顶端淬火 J=12mm

------- GEAR 1 -------- GEAR 2 -- Surface hardness表面硬度 HRC 60 HRC 60 Material treatment according to ISO 6336: Normal (Life faktors ZNT and YNT >=0.85) 按ISO6336对材料进行处理：正火处理（寿命系数ZNT和YNT>=0.85）

Fatigue str. tooth root tension齿根疲劳强度 (N/mm? [sigFlim] 500.00 500.00 Fatigue str. Hertzian stress赫兹应力疲劳强度 (N/mm? [sigHlim] 1500.00 1500.00 Tensile strength抗拉强度 (N/mm? [Rm] 1200.00 1200.00 Yield point 屈服点(N/mm? [Rp] 850.00 850.00 Youngs modulus弹性模量 (N/mm? [E] 206000 206000

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KISSsoft Report 26. November 2009, 08:34:11

KISSsoft Report 26. November 2009, 08:34:11

Poisson's ratio泊松比 [ny] 0.300 0.300 Average roughness, Ra, tooth flank平均粗糙度，齿面 (祄) [RAH] 0.60 0.60 Mean roughness height, Rz, flank峰谷平均值，齿面 (祄) [RZH] 4.80 4.80 Mean roughness height, Rz, root峰谷平均值，齿根 (祄) [RZF] 20.00 20.00

Tool or reference profile of gear 1齿轮1的刀具参数 : Reference Profile

1.25 / 0.25 / 1.0 JIS

Addendum factor齿顶高系数 [haP*] 1.000 Dedendum coefficient齿根高系数 [hfP*] 1.250 Tip radius factor刀尖圆弧半径系数 [rhoaP*] 0.000 Root radius factor根圆半径系数 [rhofP*] 0.250 Tip form height coefficient齿廓系数 [hFaP*] 0.000 Protuberance height factor凸角系数 [hprP*] 0.000 Protuberance angle凸角角度 [alfprP] 0.000 Ramp angle [alfKP] 0.000 not topping

Tool or reference profile of gear 2齿轮2的刀具参数: Reference Profile

1.25 / 0.25 / 1.0 JIS

Addendum factor齿顶高系数 [haP*] 1.000 Dedendum coefficient齿根高系数 [hfP*] 1.250 Tip radius factor刀尖圆弧半径系数 [rhoaP*] 0.000 Root radius factor根圆半径系数 [rhofP*] 0.250 Tip form height coefficient齿廓系数 [hFaP*] 0.000 Protuberance height factor凸角系数 [hprP*] 0.000 Protuberance angle凸角角度 [alfprP] 0.000 Ramp angle [alfKP] 0.000 not topping

Sum of reference profile gears:

Dedendum reference profile (module) [hfP*] 1.250 1.250 Tooth root radius Refer. profile (module)

[rofP*] 0.250 0.250 Addendum Reference profile (module) [haP*] 1.000 1.000 Protuberance height (module) [hprP*] 0.000 0.000 Protuberance angle (? [alfprP] 0.000 0.000 Buckling root flank height (module) [hFaP*] 0.000 0.000 Buckling root flank angle (? [alfKP] 0.000 0.000

Type of profile modification:修形类型

for high load capacity gearboxe用于承载能力高的齿轮箱

Tip relief齿顶修缘 (祄) [Ca] 21.00 26.00

Type of lubrication润滑方式 oil bath lubrication油池润滑 Type of oil滑油类型 Oil润滑油: ISO-VG 320 Lubricant base润滑剂基油 Mineral-oil base矿物油基

Kinem. viscosity oil at 40 癈40℃时动粘度 (mm?s) [nu40] 320.00 Kinem. viscosity oil at 100 癈100℃时动粘度 (mm?s) [nu100] 22.00 FZG-Test A/8.3/90 (ISO14653-1) FZG试验 [FZGtestA] 12 Specific density at 15 癈 15℃时的比重 (kg/dm? [roOil] 0.900 Oil temperature (癈) 油温 [TS] 70.000 ambient temperature (癈)环境温度 [TU] 20.000

------- GEAR齿轮 1 -------- GEAR 2 -- Overall transmission ratio总传动比 [itot] -7.692 Gear ratio齿轮速比 [u] 7.692 Transverse module (mm) 端面模数 [mt] 6.385

Pressure angle at Pitch circle节圆压力角 (? [alft] 21.173 Working transverse pressure angle有效端面压力角 (? [alfwt] 21.675 [alfwt.e/i] 21.687 / 21.664

Working pressure angle at normal section法向有效压力角 (? [alfwn] 20.472 Helix angle at operating pitch diameter工作节圆直径的螺旋角 (?

[betaw] 20.063

Base helix angle 基圆螺旋角(? [betab] 18.747 Reference centre distance分度圆中心距 (mm) [ad] 360.756 Sum of the Addendum modification齿顶高变动和 [Summexi] 0.2096

Profile shift coefficient 齿廓变位系数 [x] 0.1330 0.0766 Tooth thickness齿厚 (Arc圆弧) (module模数) [sn*] 1.6676 1.6266

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KISSsoft Report 26. November 2009, 08:34:11

Modification of tip diam.齿顶圆直径修正 (mm) [k] -0.014 -0.014 Reference diameter分度圆直径 (mm) [d] 83.006 638.507 Base diameter基圆直径 (mm) [dB] 77.403 595.404 Tip diameter齿顶圆直径 (mm) [da] 96.574 651.398 (mm) [da.e/i] 96.574 / 96.564 651.398 / 651.388 Tip diameter allowances齿顶圆直径误差 (mm) [Ada.e/i] 0.000 / -0.010 0.000 / -0.010 Tip chamfer/ tip rounding齿顶倒角/圆角(mm) [hK] 0.000 0.000 Tip form circle (mm) [dFa] 96.574 651.398 (mm) [dFa.e/i] 96.574 / 96.564 651.398 / 651.388 Operating pitch diameter工作节径 (mm) [dw] 83.292 640.708 (mm) [dw.e/i] 83.299 / 83.285 640.758 / 640.658 Root diameter根圆直径 (mm) [df] 69.602 624.426 Generating Profile shift coefficient [xE.e/i] 0.1170 / 0.1078 0.0366 / 0.0183 Manufactured root diameter with xE (mm) [df.e/i] 69.410 / 69.300 623.946 / 623.726 Theoretical tip clearence理论齿顶间隙 (mm) [c] 1.500 1.500 Effective tip clearence有效齿轮顶间隙 (mm) [c.e/i] 1.884 / 1.712 1.684 / 1.568 Active root diameter有效根圆直径 (mm) [dNf] 77.468 631.238 (mm) [dNf.e/i] 77.476 / 77.462 631.295 / 631.187 Root form diameter渐开线起始点直径(mm) [dFf] 77.403 627.180 (mm) [dFf.e/i] 77.403 / 77.403 626.763 / 626.573 Reserve (dNf-dFf)/2 储备(mm) [cF.e/i] 0.037 / 0.030 2.361 / 2.212 Addendum齿顶高 (mm) [ha] 6.784 6.446 (mm) [ha.e/i] 6.784 / 6.779 6.446 / 6.441 Dedendum齿根高 (mm) [hf] 6.702 7.040 (mm) [hf.e/i] 6.798 / 6.853 7.281 / 7.390 Roll angle at dFa (? dFa处展开角度 [xsi_dFa.e/i] 42.750 / 42.738 25.426 / 25.424 Roll angle to dNa (? dNa处展开角度 [xsi_dNa.e/i] 42.750 / 42.738 25.426 / 25.424 Roll angle to dNf (? dNf处展开角度 [xsi_dNf.e/i] 2.490 / 2.244 20.192 / 20.160 Roll angle at dFf (? dFf处展开角度 [xsi_dFf.e/i] 0.029 / 0.029 18.839 / 18.780

Tooth depth齿深 (mm) [H] 13.486 13.486 Virtual gear no. of teeth当量齿轮齿数 [zn] 15.428 118.676 Normal Tooth thickness at Tip cyl. (mm) [san] 3.643 4.855 齿顶圆法向齿厚 (mm) [san.e/i] 3.569 / 3.517 4.681 / 4.595 Normal Tooth space as Tip cylinder (mm) [efn] 0.000 4.287 齿顶圆法向齿距 (mm) [efn.e/i] 0.000 / 0.000 4.313 / 4.325

Max. sliding speed at tip齿顶处最大滑动速度 (m/s) [vga] 5.429 5.548 Specific sliding at the tip齿顶单位滑动比 [zetaa] 0.528 0.907 Specific sliding at the root齿根单位滑动比 [zetaf] -9.784 -1.119 Sliding factor on tip齿顶处滑动系数 [Kga] 0.366 0.374 Sliding factor on root齿根处滑动系数 [Kgf] -0.374 -0.366 Pitch节距 (mm) [pt] 20.059 Base pitch基圆节径 (mm) [pbt] 18.705

Transverse pitch on contact-path 啮合线上的端面节径(mm) [pet] 18.705 Lead height (mm) [pz] 716.461 5511.239 Axial pitch轴向节径 (mm) [px] 55.112

Length of path of contact啮合线长度 (mm) [ga, e/i] 27.284 (27.361 / 27.186)

Length T1-A, T2-A (mm) T1-A, T2-A长度 [T1A, T2A] 1.593( 1.515/ 1.682) 132.111(132.111/132.099) Length T1-B (mm) T1-B长度 [T1B, T2B] 10.171(10.171/10.163) 123.533(123.456/123.618) Length T1-C (mm) T1-C长度 [T1C, T2C] 15.382(15.373/15.391) 118.322(118.254/118.390) Length T1-D (mm) T1-D长度 [T1D, T2D] 20.298(20.221/20.387) 113.406(113.406/113.394) Length T1-E (mm) T1-E长度 [T1E, T2E] 28.876(28.876/28.868) 104.828(104.750/104.913) Length T1-T2 (mm) T1-T2长度 [T1T2] 133.704 (133.627 / 133.781) Diameter of single contact point B (mm)单啮合线B的直径

[d-B] 80.031(80.031/80.027) 644.630(644.571/644.695) Diameter of single contact point D (mm) 单啮合线D的直径

[d-D] 87.402(87.331/87.485) 637.142(637.142/637.133) Addendum contact ratio齿顶高接触比 [eps] 0.721( 0.722/ 0.721) 0.737( 0.741/ 0.733) Minimal length of contact line啮合线最小长度 (mm) [Lmin] 127.068

Transverse contact ratio端面接触比 [eps_a] 1.459

Transverse contact ratio, effective有效端面接触比 [eps_a.e/m/i] 1.463 / 1.458 / 1.453 Overlap ratio重叠比 [eps_b] 1.633 Total contact ratio总接触比 [eps_g] 3.092

Total contact ratio, effective有效总接触比 [eps_g.e/m/i] 3.096 / 3.091 / 3.086

2. FACTORS OF GENERAL INFLUENCE通用影响系数

------- GEAR 1 -------- GEAR 2 -- Nominal circum. force at pitch circle (N)节圆的公称圆周力

[Ft] 20301.8

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KISSsoft Report 26. November 2009, 08:34:11

Axial force轴向力 (N) [Fa] 7389.3 Radial force径向力 (N) [Fr] 7863.5 Normal force法向力 (N) [Fnorm] 22991.3 Tangent.load at p.c.d.per mm (N/mm) (N/mm)节圆直径上每mm的切向载荷

[w] 225.58 Only for information: Forces at the pitch-circle :仅供参考：节圆力

Nominal circumferential force法向圆周力 (N)[Ftw] 20232.1 Axial force 轴向力 (N) [Faw] 7389.3 Radial force径向力 (N) [Frw] 8041.2 Circumferential speed pitch d.. (m/sec) [v] 14.78 节圆直径处的圆周速度

Running in value y.a (祄) [ya] 0.6 Correction coefficient修正系数 [CM] 0.800 Gear body coefficient [CR] 1.000 Reference profile coefficient [CBS] 0.975 Material coefficient材料系数 [E/Est] 1.000 Singular tooth stiffness (N/mm/祄) [c'] 12.762

Meshing spring stiffness (N/mm/祄)啮合弹性刚度 [cgalf] 17.151 Meshing spring stiffness (N/mm/祄) 啮合弹性刚度 [cgbet] 14.579 Reduced mass (kg/mm)质量减少 [mRed] 0.024 Resonance speed (min-1) 共振转速 [nE1] 19616 Nominal speed (-)公称速度 [N] 0.173 Subcritical range亚临界范围

Bearing distance l of pinion shaft (mm)齿轮轴轴承距 [l] 180.000 Distances of pinion shaft (mm)齿轮轴间距 [s] 18.000 Outside diameter of the pinion shaft (mm)齿轮轴外径

[dsh] 75.000 load according ISO 6336/1 Diagram 16 [-] 4 0:a), 1:b), 2:c), 3:d), 4:e) ISO6336/1图16的载荷

Coefficient K' following ISO 6336/1 Diagram 13 按ISO6336/图13系数K′

[K'] -1.00 Without support effect无支撑效应

Tooth trace deviation (active) (祄) [Fby] 6.69

from deformation of shaft轴变形引起的齿轮轨迹偏差(祄)（工作） [fsh*B1] 1.22 Tooth curve: width-crowned [Cbeta = 0.5*(fma+fsh)] Position of Contact pattern: Favorable

from production tolerances (祄) 接触斑点位置：对生产公差有利 [fma*B2] 9.22 Tooth trace deviation, theoretical (祄) [Fbx] 7.88 Running in value y.b (祄) 齿轮轨迹偏差，理论 [yb] 1.18

Dynamic coefficient动载系数 [KV] 1.048

Face coefficient齿面系数 - flank齿面 [KHb] 1.165 - Tooth root齿根 [KFb] 1.139 - Scuffing胶合 [KBb] 1.165

Transverse coefficient横向系数 – flank齿面 [KHa] 1.061 - Tooth root齿根 [KFa] 1.061 - Scuffing胶合 [KBa] 1.061

Helix angle coefficient scuffing螺旋角系数，胶合 [Kbg] 1.289

No of load changes (in mio.)载荷变化次数 [NL] 35700.000 4641.000

3. TOOTH ROOT STRENGTH齿根强度

------- GEAR齿轮 1 -------- GEAR齿轮 2 -- Calculation of Tooth form coefficients according method: B 齿形系数计算按方法B

(Calculate tooth shape coefficient YF with addendum mod. x)（计算齿形系数YF时用齿顶修正量x） Tooth form factor齿形系数 [YF] 1.61 1.32 Stress correction factor应力修正系数 [YS] 1.98 2.44 working angle (? 工作角 [alfen] 18.39 20.35 Bending lever arm (mm)弯曲力臂 [hF] 5.81 7.08 Tooth thickness at root (mm)齿根处齿厚 [sFn] 11.45 13.86 Tooth root radius (mm)齿根半径 [roF] 2.76 2.02

(hF* = 0.968/1.180 sFn* = 1.908/2.310 roF* = 0.459/0.336 dsFn = 71.41/626.10 alfsFn = 30.00/30.00)

Contact ratio factor接触比系数 [Yeps] 1.000 Helix angle factor螺旋角系数 [Ybet] 0.833

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KISSsoft Report 26. November 2009, 08:34:11

Deep tooth factor [YDT] 1.000

Gear rim factor齿圈系数 [YB] 1.000 1.000 Effective facewidth (mm) [beff] 90.00 90.00 Nominal shear stress at tooth root (N/mm? 齿根名义剪切应力

[sigF0] 99.93 101.21 Tooth root stress (N/mm? 齿根应力 [sigF] 158.18 160.21

Permissible bending stress at root of Test-gear被测齿轮齿根允许的弯曲应力

support factor支撑系数 [YdrelT] 0.996 1.008 Surface-factor表面系数 [YRrelT] 0.957 0.957 Size coefficient (Tooth root)尺寸系数（齿根）[YX] 0.990 0.990 Limited-life factor极限寿命系数 [YNT] 0.850 0.863 Alternating bending coefficient交变弯曲系数 [YM] 1.000 1.000 Stress correction factor 应力修正系数 [Yst] 2.00

Limit strength tooth root (N/mm? [sigFG] 801.76 824.31 Permissible tooth root stress (N/mm?允许的齿根应力

[sigFP=sigFG/SFmin] 572.69 588.79 Required safety规定的安全系数 [SFmin] 1.40 1.40 Safety for Tooth root stress齿根应力安全系数[SF=sigFG/sigF] 5.07 5.15 Transmittable power传递功率 (kW) [kWRating] 1086.11 1102.53

4. SAFETY AGAINST PITTING (TOOTH FLANK)点蚀安全系数（齿面）

------- GEAR 1 -------- GEAR 2 -- Zone factor区域系数 [ZH] 2.341 Elasticity coefficient (N^.5/mm)弹性系数 [ZE] 189.812 Contact ratio factor接触比系数 [Zeps] 0.828 Helix angle factor 螺旋角系数 [Zbet] 1.032 Effective facewidth有效齿宽 (mm) [beff] 90.00 Nominal flank pressure名义齿面压力 (N/mm? [sigH0] 665.09 Surface pressure at Operating pitch diameter (N/mm? 工作节径处的表面压力

[sigHw] 846.43

Single tooth contact factor单齿接触系数 [ZB,ZD] 1.00 1.00 Surface pressure on flank (N/mm? 齿面表面压力[sigH] 846.43 846.43

Lubrication factor润滑系数 [ZL] 1.047 1.047 Speed factor速度系数 [ZV] 1.011 1.011 Roughness factor粗糙度系数 [ZR] 0.971 0.971 Material mating factor材料匹配系数 [ZW] 1.000 1.000 Limited-life factor 极限寿命系数 [ZNT] 0.850 0.870 Small amount of pitting permissible (0=no, 1=yes)是否允许少量的点蚀 0 0 Size coefficient尺寸系数 (flank齿面) [ZX] 1.000 1.000 Limit strength pitting (N/mm? [sigHG] 1311.42 1342.67 Permissible surface pressure (N/mm? [sigHP=sigHG/SHmin] 1311.42 1342.67 允许的表面压力

Safety for surface pressure at pitch diameter节径处表面压力安全系数

[SHw] 1.55 1.59 Required safety规定的安全系数 [SHmin] 1.00 1.00 Transmittable power可传递的功率 (kW) [kWRating] 720.15 754.88 Safety for stress at single tooth contact 单齿接触的应力安全系数

[SHBD=sigHG/sigH] 1.55 1.59 (Safety regarding nominal torque) [(SHBD)^2] 2.40 2.52) （名义扭矩的安全系数）

5. STRENGTH AGAINST SCUFFING胶合强度

Calculation method according DIN3990 按DIN3990的计算方法

Lubrication coefficient (Scoring)润滑系数 [XS] 1.000 Relative structure coefficient (Scoring)相对结构系数 [XWrelT] 1.000

Therm. contact factor热接触系数 (N/mm/s^.5/K) [BM] 13.795 13.795 Effective facewidth有效齿宽 (mm) [beff] 90.000 Applicable circumferential force/tooth width 适用的圆周力/齿宽

[wbt] 470.818 Angle factor角度系数 [Xalfbet] 0.990 (eps1: 0.721, eps2: 0.737)

Flashtemperature-criteria闪温法(DIN3990)

Tooth mass temperature (癈)齿轮质量温度 [theM-B] 110.88 theM-B = theoil + XS*0.47*theflamax [theflamax] 86.97 Scuffing temperature胶合温度 (癈) [theS] 403.59

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KISSsoft Report 26. November 2009, 08:34:11

Coordinate gamma (point of highest temp.) [Gamma] -0.624 Highest contact temp.最大接触温度 (癈) [theB] 197.84 Flash factor闪温系数 [XM] 50.002 Geometry-factor几何系数 [XB] 0.482 Distribution factor分配系数 [XGam] 0.419 Coefficient of friction 摩擦系数 [mymy] 0.098 Required safety 规定的安全系数 [SBmin] 2.000 Safety coefficient for scuffing (flash-temp)胶合安全系数（闪温）

[SB] 2.609

Integraltemperature-criteria 积分温度法(DIN3990)

Tooth mass temperature 质量温度(癈) [theM-C] 84.77 theM-C = theoil + XS*0.70*theflaint [theflaint] 21.10

Integral scuffing temperature 积分胶合温度(癈) [theSint] 403.59 Flash factor 闪温系数 [XM] 50.002 Contact ratio factor接触比系数 [Xeps] 0.297 Mean coefficient of friction平均摩擦系数 [mym] 0.051 Geometry-factor几何系数 [XBE] 0.341 Meshing factor 啮合系数 [XQ] 1.000 Tip relief-factor 齿顶修缘系数 [XCa] 1.075

Integral-tooth flank temperature齿面积分温度 (癈) [theint] 116.42 Required safety规定的安全系数 [SSmin] 1.800 Safety coefficient for scuffing (intg.-temp.)胶合安全系数（积分温度法）

[SSint] 3.467 Safety referring to transfered torque [SSL] 7.187 传递扭矩的安全系数

6. TOOTH THICKNESS DIMENSIONS齿厚尺寸

------- GEAR 1 -------- GEAR 2 -- Tooth thickness tolerance 齿厚公差 DIN3967 cd25 DIN3967 cd25 Tooth thickness allowance (normal section)齿厚误差（法向） (mm)

[As.e/i] -0.070 / -0.110 -0.175 / -0.255

No of teeth over which to measure跨测齿数 [k] 2.000 14.000 Base tangent length ('span') (no backlash)公法线（无侧隙） (mm)

[Wk] 28.419 249.469

Actual base tangent length ('span') 实际公法线(mm) [Wk.e/i] 28.353 / 28.316 249.305 / 249.230 Diameter of contact point 接触点直径(mm) [dMWk.m] 81.921 640.486

Theor. ball/roller diameter 量球理论直径(mm) [DM] 10.884 10.104 Actual ball/roller diameter量球实际直径(mm) [DMeff] 11.000 10.500 Theor. dim. centre to ball

(mm) [MrK] 50.245 327.287

Actual dimension centre to ball (mm) [MrK.e/i] 50.176 / 50.136 327.059 / 326.954 Diameter of contact point 接触点的直径(mm) [dMMr.m] 84.598 639.808 Theor. dimension over two balls 量球理论尺寸(mm) [MdK] 99.838 654.575

Actual dimension over balls量球实际间距 (mm) [MdK.e/i] 99.700 / 99.621 654.118 / 653.909 Actual dimension over rolls (mm) [MdR.e/i] 100.352 / 100.272 654.118 / 653.909 Actual dimensions over 3 rolls (mm) [Md3R.e/i] 100.352 / 100.272 0.000 / 0.000

Chordal tooth thickness (no backlash)弧齿厚（无侧隙） (mm)

['sn] 9.987 9.759

Actual chordal tooth thickness实际弧齿厚 (mm) ['sn.e/i] 9.917 / 9.877 9.584 / 9.504 Chordal height from da.m 弧齿高(mm) [ha] 7.048 6.476 Tooth thickness (Arc) 齿厚(mm) [sn] 10.006 9.760 (mm) [sn.e/i] 9.936 / 9.896 9.585 / 9.505

Axial Distance Without Backlash 无侧隙的轴向距离(mm) [aControl.e/i] 361.672 /361.511 Backlash free centre-distance, Tolerances (mm)

[jta] -0.328 / -0.489 Centre distance deviation 中心距偏差(mm) [Aa.e/i] 0.029 / -0.029

Circumferential backlash from Aa Aa导致的圆周侧隙(mm) [jt_Aa.e/i] 0.023 / -0.023 Radial clearance 径向间隙(mm) [jr] 0.517 / 0.299 Circumferential backlash (transverse section)圆周侧隙 (mm)

[jt] 0.412 / 0.239 Normal backlash法向侧隙 (mm) [jn] 0.364 / 0.211

7. TOLERANCES公差

------- GEAR 1 -------- GEAR 2 -- According ISO 1328: 按照ISO1328：

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KISSsoft Report 26. November 2009, 08:34:11

Accuracy grade 精度等级 [Q-ISO1328] 6 6 Single normal pitch deviation单法向节线偏差 (祄) [fpt] 9.00 12.00 Single pitch deviation单节线偏差 (祄) [fpb] 8.50 11.00 Cumulative circular pitch error over z/8 pitches 跨z/8个节距测的累计周节误差(祄)

[Fpz/8] 9.00 28.00 Profile deviation齿廓偏差 (祄) [ffa] 10.00 15.00 Profile angular deviation 齿廓角度偏差(祄) [fHa] 8.50 12.00 Profile total deviation 齿廓总偏差(祄) [Fa] 13.00 19.00 Helix form deviation 螺旋线形状偏差(祄) [ffb] 12.00 14.00 Helix slope deviation 螺旋线斜度偏差(祄) [fHb] 12.00 14.00 Tooth helix deviation轮齿螺旋线偏差 (祄) [Fb] 17.00 19.00

Total cumulative pitch deviation总累计周节偏差 (祄)[Fp] 28.00 60.00 Runout tolerance 跳动公差(祄) [Fr] 22.00 48.00 Total radial composite tolerance径向度量中心距总公差 (祄)[Fi\Tooth-to-tooth radial composite tolerance 径向齿度量中心距公差(祄)

[fi\Total tangential composite deviation 切向度量中心距总偏差(祄)

[Fi'] 41.00 77.00 Tooth-to-tooth tangential composite deviation切向齿度量中心距偏差 (祄)

[fi'] 13.00 17.00

Tolerance for alignment of axes (recommendation acc. ISO/TR 10064,Quality 轴线找正公差（建议按ISO/TR10064） 6) 质量6级 Maximum value for deviation error of axis 轴线最大偏差值(祄)

[fSigbet] 17.97 Maximum value for inclination error of axes (祄)轴线最大斜度误差值

[fSigdel] 35.93

8. ADDITIONAL DATA补充参数

Torsional Stiffness 扭转刚度(MNm/rad) [cr] 2.3 136.8 Medium coef. of friction (acc. Niemann)平均摩擦系数[mum] 0.046 Wear sliding coef. by Niemann Niemann滑动磨损系数[zetw] 1.050 Power loss from gear load (kW)齿轮载荷引起的功率损失 [PVZ] 2.434 (Meshing efficiency (%) 啮合效率 [etaz] 99.189)

Weight (g) 重量 [Mass] 5161.95 234848.36 Inertia (System referenced to wheel 1):惯量 （参考系统为齿轮1）：

calculation without consideration of the exact tooth shape计算时不考虑精确的齿形

single gears单个齿轮 ((da+df)/2...di) (kgm? [TraeghMom] 0.00328 11.43502 System 系统 ((da+df)/2...di) (kgm? [TraeghMom] 0.19653

9. MANUFACTURING加工

Modifications for gear 1 齿轮1的修正

- Tip relief, linear齿顶修缘，线性 Ca = 21.000祄 L = 0.529*mn dCa = 92.917mm - Crowning 鼓形修整 Ca = 10.000祄

Modifications for gear 2 齿轮2的修正

- Tip relief, linear 齿顶修缘，线性 Ca = 26.000祄 L = 0.553*mn dCa = 648.734mm - Crowning 鼓形修整 Ca = 12.000祄

Data not available.没有参数

Calculation of Gear 1 齿轮1计算

Gear齿轮 1 (Step 1第一步): Automatically自动 (Tool刀具: Hobbing滚刀/Milling cutter铣刀) haP*= 1.018, hfP*= 1.250, rofP*= 0.250

Calculation of Gear 2齿轮1计算

Gear齿轮 2 (Step 1第一步): Automatically 自动(Tool刀具: Hobbing滚刀/Milling cutter铣刀) haP*= 1.046, hfP*= 1.250, rofP*= 0.250

REMARKS说明:

- Specifications with [.e/i] imply: Maximum [e] and Minimul value [i] with consideration of all tolerances 带[.e/i]表示：最大值[e]和最小值[i]考虑了所有公差

Specifications with [.m] imply: Mean value within tolerance 带[.m]表示：平均值在公差范围内

- For the backlash tolerance, the center distance tolerances and the tooth thickness deviation are taken into account.对于侧隙公差，已经考虑了中心距公差和齿厚偏差。

The maximum and the minimum backlash respective to the max. and min. tolerances are indicated.最大和最小

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KISSsoft Report 26. November 2009, 08:34:11

侧隙分别对应最大和最小公差。

The calculation is done for the pitch diameter.已进行节径计算.

- Calculation of Zbet according Corrigendum 1 ISO6336-2(2008) with Zbet = 1/(COS(beta)^0.5) 按照Corrigendum 1 ISO6336-2(2008)计算Zbet，Zbet= 1/(COS(beta)^0.5)。 - Details of calculation method:计算方法说明 cg according to method B cg按方法B计算 KV according to method B KV按方法B计算

KHb, KFb according methode C KHb, KFb按方法C计算

fma following equation (64), Fbx following (52/53/57) fma按等式（64）计算，Fbx按公式（52/53/57）。 KHa, KFa according to method B KHa, Kfa按方法B计算。

End report报告末尾 lines行数: 483

KISSsoft Report 8

26. November 2009, 08:34:11

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