ENGEL注塑机机械手操作说明书

介召ENGEL注塑机机械手

be the first.

ERC 33/1-E

Serial No.:

Year of construction:

2006

instruction manual - robot

介召ENGEL注塑机机械手

Manufacturer:ENGEL AUSTRIA GmbH

A-4311 Schwertberg

Tel.: +43.50.620.0

Fax: +43.50.620.3609

e-mail: Version:

Printing date:

LanguageG/14/6/21/124.4.2006Englisch

The contents of these documents remains our intellectual property and must not be copied or distributed electronically or mechanically, changed, transmitted, translated into another language nor be used otherwise without our written consent in no manner of what kind ever. Furthermore, the contents may neither be made known to third parties nor be used for non-approved purposes. These documents only serve the company-internal benefit and use. Each violation will be prosecuted under criminal and civil law (§12 and §13 UWG).In the wake of the technical development we reserve the right to make changes without previous notice.© Copyright by ENGEL Austria Ges.m.b.H.

介召ENGEL注塑机机械手

Version: G/14/6/21/1PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

2USE AS DIRECTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6TEXT FORMATTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

2ACCIDENT PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10PICTOGRAPHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11MANUAL CONTROL KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13SPEC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151SPECIAL PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15SPARE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

2

3

4

5SPARE PARTS LIST - DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47PNEUMATIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1 PREFACE

You have decided on an ENGEL product which is produced and supplied under the most strictquality controls.

The instruction manual must be considered as part of the robot and is destined for thosepersons who are charged with activities on the plant. The instruction must be kept during thelife of the product and must be passed on to each following owner or user. Each obtainedaddition must be integrated into the instruction manual.

The instruction manual for the robot is divided into 3 manuals:

’’Service manual’’ (Start-up, maintenance, additional equipment, spare parts)

’’Operator manual’’ (Operation)

’’Technical manual’’ (only in German and English)

The instruction manual is available in the following forms:

in paper form. An electric schematic is in the control cabinet.

ENGEL reserves the right to update the documentation.WARNING!

Do not use the robot without corresponding training.

Improper use of the plant can lead to considerable personal damage anddamage to property.

Before you put the plant into operation, you must read through theSafety chapter to become familiar with the safety equipment.

We recommend your participation in training at one of Engel’s training centers.

The priority aim of this manual is to convey the start-up and maintenance of the robot. Furtherinformation for possibly used additional equipment can be found in the chapter Specialprogram description.

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/11USE AS DIRECTED

ENGEL products are constructed in keeping with the latest technological developments andaccepted safety standards.

We point out that the robot may exclusively be used for the take-off of parts from the mold ofthe injection molding machine and for insert-placing parts into the mold of the injection moldingmachines according to the instruction manual.

ENGEL products must only be installed, operated, serviced and maintained by authorizedpersonnel trained at ENGEL.

Engel is not liable for damage due to improper use, or not using the equipment as directed, ornot following the information in the instruction manual and operating while faulty.

In case of alterations on the machine the EC conformity declaration expires and the machinemust not be put into operation!

2TEXT FORMATTINGS

For the clear creation of the manual and for especially important information you find thefollowing text formattings:DANGER!

Immediately impending dangers, which can lead to death or seriousphysical injuries!WARNING!

Possible dangers, which can lead to death or serious physical injuries!CAUTION!

Possible danger which could entail physical injury or damage to theequipment!

CAUTION!

Possible dangers which can lead to damage on the plant!

Note!

Application tips and useful information!

介召ENGEL注塑机机械手

Version: G/14/6/21/1

Example:

Practical examples for the better understanding.

1.

Numbered sequence, procedureBullet sign (emphasis

Position description for drawings and pictures[1]

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1 SAFETY

Robots execute quick movements in the individual axes, which can lead to dangers of accidentfor persons.

To protect personnel against potential dangers, robots come equipped with the appropriatesafety equipment.

DANGER!

Safety equipment must not be modified or be put out of function! Checkthe safety equipment before the operation of the machine.

When a safety equipment defect is detected:

1.

2.

3.

4.Stop machine operations and switch the motors OFF.Do not carry out any further activity on the robot.Immediatly contact in-house personnel responsible for equipment safety.Resume machine operations only after the functionality of the safety equipment isguaranteed.

DANGER!

During the operation the movement area of the robot

must not be entered and not be reached into it by no means!

During work on the injection molding machine/on the robot or within the safety guarding youmust move the robot into a protected position.CAUTION!

Caution must be used during machine set-up and operation, as incor-rect settings can lead to equipment damage.

Settings must be compatible to the function of the machine, mold, mate-rial and peripheral units.

ENGEL is not liable in respect to operational errors.

Additional safety hints found throughout this manual must be observed.

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

WARNING!

Maintenance and repair work on the plant may only be carried out bypersons who have been trained for this activity on ENGEL robots!

They must have comprehensive knowledge of safety precautions andoperating elements!

The activities and maintenance intervals described in the Instruction Manual must beobserved.

Additionally, maintenance periods must be observed and maintenance activities must becarried out on all safety devices for the protection of personnel and equipment according to thesafety regulations in force in your country by your authorities.

Further work on the machine going beyond the described activities may only be carried out bythe ENGEL customer service.

1ACCIDENT PREVENTION

During work on the plant wear the prescribed, personsal protection clothes (safety

boots, safety gloves, safety goggles, etc). Observe the local safety regulations for thereliability in operation of injection molding lines!

Always keep the equipment clean. This contributes considerably to serviceability and sobiggest possible safety for the operating personnel.

Do not remove any warning or information signs and markings from the machine oradditional devices!

Observe possible obstacles in the operator work area when stepping through the robotteach sequence. Ensure the robot does not collide with the downstream equipment orthe Injection Molding Machine!

When working around hot components, such as the material barrel and molding area,wear safety gloves and safety goggles!

Switch off motors, during all work carried out in the movement areas of the machine!.

The leaning of ladders is not allowed!

Do not turn the control voltage or main voltage OFF during axis movement. This applieswhen operating in all modes of operation.

Before turning the pneumatic system OFF, move the robot into the deposit area andremove any parts from the end of arm tooling. In case pressure is lost, ensure the endof arm tooling is rotated down to prevent an uncontrolled downward swivel.

The maximum manipulation weight of the robot must not be exceeded.

During operation no cleaning and maintenance work may be carried out!

During maintenance and service work on the vertical axis this must be protectedmechanically (see chapter Maintenance).

Pay attention to that the control cabinets are always closed. No dust and no humiditymay penetrate.

Protect all hoses against damage from, for example acids or mechanical abrasion.

Check all pipings for their work-safe state regularly. Switch off the plant immediatelywhen you detect a leakage, damage or break of a piping.

No access for unauthorized persons on the plant and/or on the robot!

介召ENGEL注塑机机械手

Version: G/14/6/21/12PICTOGRAPHS

Meaning of the pictographs which are attached on the corresponding point of the plant asdanger hint:BEWARE of hot surface!DANGER by electric current!BEWARE of hand injuries!

DANGER by floating loads!

instruction manual - robot

介召ENGEL注塑机机械手

12

Safety

Version: G/14/6/21/1

Working beneath movable components is forbidden! This state is valid in all modes of operation, also when the robot is switched off.

At an injection molding machine/safety guarding of a foreign make a pictograph must be glued on the prescribed point. The pictographs are in the control cabinet. Safety guarding Safety gate injection molding machineStick on the operator side and if necessary also on the operator rear side!

Symbol drawing

Symbol drawing_1

介召ENGEL注塑机机械手

Version: G/14/6/21/1

MANUAL CONTROL KEYS

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1 SPEC.

1SPECIAL PROGRAM

For this ENGEL-Robot is no Sonderprogram discreption available.

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1 SPARE PARTS

1SPARE PARTS LIST - DRAWINGS

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1

instruction manual - robot

介召ENGEL注塑机机械手

Version: G/14/6/21/1

介召ENGEL注塑机机械手

Version: G/14/6/21/1Pos.No

111/1

111/2

121

121/3

121/7

121/8

121/30

121/31

121/34

121/36

121/37

121/40

131

131/10

131/11

131/12Spare partServodrive motorPlanet gearLATERAL TRANSPORTBelt clamping plateTooth lock washerRollerClamp bushParabolic springProximity switchGroove ball bearingLocking ringParabolic springLATERAL TRANSPORTRail guideRail guideTooth beltSAP designation(internal key only German)SERVOMOTOR 8MSA5S.R0-V401PLANETENGETRIEBE 90 I=5 090E005-20P93QUERTRANSPORT ERC33 HUBUNABHRIEMENKLEMMPLATTE RB40 S8M-40F 80-66ZAHNRIEMENSCHEIBE STD 30-S8M-40ROLLE D90/40-50 RIEMENKLEMMBUCHSE CONLOCK B22X32PARABELFEDER FORM NR.58497NAEHERUNGSSCHALTER KIN-M12PS/004-KLS12RAD.RILLENKUGELLAGER 6005-2RS1SICHERUNGSRING DIN471 25X1.2PARABELFEDER NR. 58497 L1=16QUERTRANSPORT ERC33 Z=1400 STDSCHIENENFUEHRUNG SHS25V 2SSE+2050L-IISCHIENENFUEHRUNG SHS25V 3SSE+2050L-IIZAHNRIEMEN CONTI STD-S8M-40HP-PAZ B40ENGEL order number02201-835902201-83660251-010-05-000251-010-05-030251-010-05-070254-011-01-0803209-861302808-800402211-819503206-005201613-001802808-80080251-010-10-0003210-805603210-805704001-2379

instruction manual - robot

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