AC500高可靠性(HA)冗余系统操作说明

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AC500AC500HAABBPLC0AC500/Issue: 01.201211.1 1.2................................................................. 3................................................................ 3 .......................................................... 322.1 2.2 CS31............................................................. 4.............................................................. 4 .............................................................. 5 AC500 CPU COM1 .............................................. 5 ................................................... 52.2.1 2.2.2 2.3CI590-CS31-HA............................................................ 63HA3.1 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 3.3.2 3.3.3....................................................... 7................................................................ 7 ................................................................ 7 CS31 CS31 ................................................. 7 CI590-CS31-HA I/O I/O ............................... 8 ..................... 10CI590-CS31-HA............................................................... 11 AC500 HA CPU STOP AC500 HA .................................................... 11 .................................................. 13 .............................................. 1544.1 4.2............................................................ 20IP ............................................................. 20 ............................................................... 2055.1 5.2............................................................ 24CI590-CS31-HA HA ....................................................... 24 ..................................................... 26ABBPLC1AC500/Issue: 01.20125.3HA............................................................... 26 ............................................................... 26 ............................................................... 27 HA ..................................................... 295.3.1 5.3.2 5.466.1 6.1.1 6.1.2 6.1.3 6.1.4 6.2 6.2.1 6.2.2............................................................ 31............................................................... 31 ............................................................... 31 ............................................................... 31 ........................................................... 31 ............................................................... 32 ............................................................... 32 HA .......................................................... 32 ............................................................... 367OPC7.1 7.1.1 7.1.2 7.1.3 7.2 OPC............................................................ 38............................................................... 38 ................................................................... 38 OPC Server ...............

..................................... 38........................................................... 41 .................................................................. 43 CoDeSys OPC ..................................... 43 OPC Server .................................... 447.2.1 7.2.2 7.3 OPCOPC Configurator............................................................ 48ABBPLC2AC500/Issue: 01.20121AC500 HAAC500 CoDeSys NOTICEPLCControl Builder plus CBPControl Builder plus CBP PS501 NOTICECoDeSysAC500PLC1.11 2 CoDeSys Control Builder plus1.2PM583-ETH CM577-ETH CI590-CS31-HA DC522 2 2 1 1 3 1 1 V2.1.3PCPS501 CBP CoDeSys —— CoDeSys OPC-Server AE V3.3 SP2 ——OPCserver OPC SOClient.exe —— OPCABBPLC3AC500/Issue: 01.201222.1AC500 CPU HA CPU DC522 PC OPC CS31 CPU PM583-ETH CPU CPU CPU CPU CI590-CS31CM577-ETHABBPLC4AC500/Issue: 01.20122.2 CS312.2.1 AC500 CPU COM12 CPU CPU NOTICE CPU 2-3CS31 1-2 3-4 1202.2.2 CI590-CS31-HA3 CI590-CS31-HA CI590-CS31-HA NOTICE4 CI590-CS31-HAABBPLC5AC500/Issue: 01.20122.3CI590-CS31-HA 0~61 70~131 +704 CI590-CS31-HAABBPLC6AC500/Issue: 01.20123 HA3.11) ABB Configrator ’FileNew Project ’ AC500PLC CPU – ‘AC500 PM583-ETH V2.03.23.2.1 CS31‘COM1’ ‘Plug Device’ ‘Plug Device’ , . ‘COM1-CS31-Bus ’ABBPLC7AC500/Issue: 01.2012‘COM1 – CS31-Bus’ config fault’ ‘Yes’‘COM1 – CS31-Bus Configuration’‘Run onCS31 NOTICE‘Run on config fault’ CI590-CS31-HA‘Yes’AC500 HA3.2.2CS31‘COM1 – CS31-Bus’CI590-CS31-HA‘Add Device’ ‘CI590-CS3116DC’‘CI590 16DC + 2 FC’ABBPLC8AC500/Issue: 01.2012‘CI590-CS31-Bus’CI590-CS31 Configuration(0-61).(70 + Control Builder Plus CI590-CS31-HA IO NOTICE 70~131 AC500 HA 70 + CBP CS31 S500 CS31-Adressen V1.25.xls CPU CS31 CI590-CS31-HA CI590-CS31 2FC)I/O MappingABBPLC9AC500/Issue: 01.20123.2.3CI590-CS31-HA‘CI590 CS31’ -> Add deviceI/OI/OI/OI/OI/O Mapping1) 2)23CS31 CPUCI590-CS31-HAAC500 HAABBPLC10AC500/Issue: 01.2012‘PM5x1-ETH-Onboard –Ethernet’ ‘Add Device’ .‘Add Device’UDP data exchangeNOTICE(CM577-ETH) , HA_CS31_CONTROL Slot CM577-ETH PM5x1-ETH-Onboard –Ethernet Slot 0)3.33.3.1 AC500 HACoDeSys CoDeSys , ‘Resources’ ‘Library Manager’ABBPLC11AC500/Issue: 01.2012;‘Additional Library’AC500 High availability ‘open’HA_CS31_AC500_V20.libABBPLC12AC500/Issue: 01.2012AC500 High availability ,HA_CS31_AC500_V20.libAC500_High_Availability NOTICEHA_CS31_AC500_V20.libC:\Program Files\Common Files\CAA-Targets\ABB_AC500 \AC500_V12 \Library3.3.2CPU STOPCPU STOP ‘POUs’ program ‘POUs “Add Object’“CALLBACK_STOP’ABBPLC13AC500/Issue: 01.2012CPU STOP“CALLBACK_STOP ‘HA_CS31_CALLBACK_STOP’‘CALLBACK_STOP’ Standard ProgramsHA_CS

31_AC500_V20.libCPU STOP ‘Task configuration ‘CALLBACK_STOP’“CALLBACK_STOP’ ‘stop’ POUABBPLC14AC500/Issue: 01.2012CPU StopNOTICE‘CALLBACK_STOP’3.3.3AC500 HAAC500 HA HA_PRG POU (PRG ‘POUs’ POU HA_PRG ‘Add Object Program )AC500 ‘POUs’ HAABBPLC15AC500/Issue: 01.2012AC500 HA NOTICEHA_PRGAC500 HA HA_PRG , ‘ResourceHA_PRG ‘Task configuration ‘Append Task’‘Task configuration’( t#10msHA_Task)‘Cyclic t#10ms 60msABBPLC16AC500/Issue: 01.2012‘NewTask’‘Append Program CallHA_PRGHA_Task ,0-9 NOTICE AC500 HA HA PLC_PRG HA_CS31_DIAG ABB HA_PRG HA_CS31_CONTROL PLC 17 HA_PRG HA )0–31-HA_PRGPLC_PRGAC500/Issue: 01.2012HA_CS31_DATA_SYNCHA_CS31_FBsHA_PRG HA_PRG HA_CS31_CONTROL‘ POUsHA_PRG HA_CS31_DIAGABBPLC18AC500/Issue: 01.2012NOTICEHA_PRG HA_CS31_CONTROL HA_CS31_DATA_SYNC HA_CS31_EXT_DIAGHA_CS31_DIAG HA_CS31_FBsABBPLC19AC500/Issue: 01.201244.1HA PLCA 192.168.0.1 PLCA 192.168.0.2 IP IP AC500 IP “ IP config toolIPCPU CPU IP”HA IP ”(Forcing IP Settings ) IPNOTICE4.2IP 192.168.0.1 CPUA CPUB PS501 192.168.0.2 CPUAABBPLC20AC500/Issue: 01.2012IP Parameters’PS501‘online’‘Communication‘New’ driver) ‘OK’(192.168.0.1)‘Tcp/Ip’ (3S Tcp/ip‘localhost’ ‘Port’ 1201 ‘OK’CPUIP(192.168.0.1) ‘Yes’ ( ‘No’ )‘Motorola byteorder’ .ABBPLC21AC500/Issue: 01.2012‘online’‘Login’.CPU b ‘Yes’a CPUCPUa ABB PLC 22AC500/Issue: 01.2012b CPU PLC ‘online’ ?‘Creat boot project’ AC500 CPUABBPLC23AC500/Issue: 01.201255.1 CI590-CS31-HACI590-CS31-HA 8ABBPLC24AC500/Issue: 01.2012HA OFF RUN A RUN BPWR CS31-A ON CS31CS31-B I/O Bus CPU CPU CPUS-ERRCPUA/B CS31-ACI590-CS31-HACS31-B CPU HA SYNC-ERR FALSE-TRUECPU 2HZABBPLC25AC500/Issue: 01.2012SYNC-ERRI\O BusS-ERR5.2HA,HA_CS31_DIAGDEC 4129 8193 8233 12291 12329 HEX 16#1021 16#2001 16#2029 16#3003 16#3029 Error description No configured CI590 slave is active (missing module) Wrong COM number at input COM CI590 slaves in line A and line B are mix-wired No CS31 protocol at COM CI590 slave configuration incompleteHA_CS31_CONTROLDEC 4123 4129 4137 8197 8211 8219 8220 8226 8233 HEX 16#101B 16#1021 16#1029 16#2005 16#2013 16#201B 16#201C 16x2022 16#2029 Error description Remote CPU failure => Other CPU is off or out of order Own CI590 slave failure (missing module) Remote CI590 slave failure (missing module) CS31 Bus failure No Ethernet link Remote CS31 bus failure => Other CPU's CS31 Bus is out of order Numbers of CI590 devices configured in line A and line B are different HA_DATA Reference table overflow Mix-wiring of the CS31 Masters between line A and line BHA_CS31_DATA_SYNCDEC 8226 HEX 16#2022 Error description HA_DATA Reference table overflow5.3 HA5.3.1HA ABB CPUA CPUB PLC 26AC500/Issue:

01.2012CPU PLCCI590-CS31-HA CPU CI590-CS31-HAHA_CS31_DATA_SYNC CPU CPU CPUHA_CS31_FBs CPUCPUCPU5.3.2HA 1) CPU CPU CPU CPU CPU CPU CS31 CS31 ABB PLC CI590-CS31-HA CI590-CS31-HA 27AC500/Issue: 01.2012Configuration ConfigurationOPC Server OPC ServerConfiguration ConfigurationOPC Server OPC ServerPrimary CPU Primary CPUSecondary CPU Secondary CPUPrimary CPU Primary CPUSecondary CPU Secondary CPU2)CPU CPU CPU CPU CPU CPU CS31 CS31CPUCI590-CS31-HA CI590-CS31-HA3)CPU CS31 CI590-CS31-HA CI590-CS31-HA CI590-CS31-HACPUCPUABBPLC28AC500/Issue: 01.20124)CPU5.4HA : 1) 2) CPU CPUHASTOP CPU RUN “CPU CPU3) ABBCPUCPU PLC 29AC500/Issue: 01.2012CPUSTOP CPU RUN “CPUCPU CPU4) HA_CS31_DATA_SYNC PLC reboot HA_CS31_FBs CPU CPUNOTICEPLCABBPLC30AC500/Issue: 01.201266.16.1.1CPU CPU PM573-ETH AC500-eCo CI590-CS31-HA S500 I/O CPU DC551-CS31 S500-eCo AC500 CPU CPU V1.26.1.2PS501 V 1.36.1.3HA CS31 192 31 CS31 1) CS31 CS31 I/O ( 3720 I/O ) IO 600 I/O CS3131 31120 DI+120 DO ABB PLC 31AC500/Issue: 01.20128 AI+8AO 2) Cluster120DI+120DO+32AI+32AO 1. CS31 CS31 n, n+2 2. CS31 S500 CS31-Adressen V1.25.xls CS31 0, 2,…NOTICE6.1.41) HA CI590-CS31-HA2) CI590-CS31-HA 3) CS31 4) 5) 500m CI590-CS31-HA CI590-CS31-HA CS31 A B CPU CPU 2000m CPU A CPU B CPU CPU6.26.2.1 HAHA HA HA_CS31_AC500_V20.lib ,ABBPLC32AC500/Issue: 01.20121 2 3 4 5 6 7 8 9 10 11 12 13 14 15HA_CS31_CONTROL HA_CS31_DATA_SYNC HA_CS31_DIAG HA_CS31_DIAG_EXTD HA_CS31_CALLBACK_STOP HA_CS31_CTD HA_CS31_CTU HA_CS31_CTUD HA_CS31_INTEGRAL HA_CS31_PID HA_CS31_PID_FIXCYCLE HA_CS31_RAMP_INT HA_CS31_RAMP_REAL HA_CS31_TOF HA_CS31_TONHA HA HA HA HA HA HA HA HA HA HA HA HA HA HACPU STOPPID PID1) HA_CS31_CONTROL AC500 HA CPU ABB HA CPU PLC 33AC500/Issue: 01.2012CPU1. NOTICE 2.HA HAHA_CS31_CONTROL HA_CS31_CONTROL POUHA_CS31_CALLBACK_STOP AC500 HA CPU STOP1. NOTICE 2.HA Callback_stopHA_CS31_CALLBACK_STOP . : ‘CALLBACK_STOP’3. CPU stop2) HA_CS31_DIAG CS31 CI590-CS31-HAABBPLC34AC500/Issue: 01.20121. NOTICE 2.HA HAHA_CS31_DIAG HA_CS31_DIAG POUHA_CS31_EXT_DIAG HA ;3) HA_CS31_DATA_SYNC 256 3…HA_CS31_FBsABBPLC35AC500/Issue: 01.2012HA HA_CS31…HA CPU6.2.21) HA_CS31_DATA_SYNCR_TRIG R_TRIGHMICoDeSysCPU1. NOTICE 2.HA_CS31_DATA_SYNC HA_CS31_DATA_SYNC2552)HA_CS31_FBsABBPLC36AC500/Issue: 01.2012PID HA_CS31_FBs 1. NOTICE 2. HA_CS31_DATA_SYNC POU PLC_PRG HA_CS31_FBs HA_CS31_DATA_SYNC 256 HA_CS31_FBsABBPLC37AC500/Issue: 01.20127 OPC7.17.1.1HA OPC OPC-ServerCoDeSys OPC-Server AE V3.3 SP2 OPC-Server OPC Server 1. NOTICE 2. 3. OPC server 4. server Gateway DigiVis 500 OPC HA OPC Server Service OPC Server OPC /OPC serverCoDeSysCoDeSysOPC server “WinCoDeSysOPC.exe /RegServer”7.1.21)OPC ServerOPC Server “WinCoDeSysOPC.exe”2)OPC server “WinCoDeSysOPC /UnRegServer” OPC ser

verABBPLC38AC500/Issue: 01.2012“WinCoDeSysOPC /Service”WinCoDeSysOPC.exe“dcomcnfg” WindowsWindows“CoDeSysOPCDAService”ABBPLC39AC500/Issue: 01.2012“CoDeSysOPCDAService”ABBPLC40AC500/Issue: 01.2012“System”7.1.3“CoDeSysOPCDAService”ABBPLC41AC500/Issue: 01.2012“CoDeSysOPCDAService”“”“Gateway.exe” “CNSIHUA”,“WinCoDeSysOPC.exe”ABBPLC42AC500/Issue: 01.2012“Gateway.exe” NOTICE“WinCoDeSysOPC.exe”7.2 OPCOPC CoDeSys OPC OPC Server AC500HA OPC PLCOPC Configurator OPC7.2.1CoDeSysHAOPCCoDeSys OPC OPC 3.3.2 PLC3.3.3PLC HA CPUABBPLC43AC500/Issue: 01.20127.2.2HAOPC ConfiguratorOPC ServerOPC ServerPLC OPC OPC OPCOPCABBPLC44AC500/Issue: 01.2012OPC CPUABBPLC45AC500/Issue: 01.2012OPC PLC1 “Connection” “Connection” 192.168.0.2 92.168.0.10 192.168.0.20 “Address” “Address” CPUA PLC23.4 CPUOPCCPUB PLCIP192.168.0.1 CM577-ETHServer“New Redundancygroup”,Redundant0Redundant0“Available PLCs” PLC2PLC1“>>”ABBPLC46AC500/Issue: 01.2012PLCCPUAPLC1PLC1 HA“select PLC in group to set master variable” “.fG_HA_PRIMARY” PLC2 HA“LifeCounter Variable(all PLCs in group)” “.dwG_HA_ServerAlive”HAABBPLC47AC500/Issue: 01.2012PLC NOTICE“Master Variable”“.fG_HA_PRIMARY”“LifeCounter Variable” OPC Server“.dwG_HA_ServerAlive”1. NOTICE 2.OPC server OPCServer.iniOPC Server OPC Server OPCServer.ini OPCserver.ini OPC Server3.OPC Server7.3 OPCOPC HA SOclient.exe OPC 4.OPC OPC OPCABBPLC48AC500/Issue: 01.2012PS501 HA NOTICEOPC Sever OPC SeverCoDeSys.OPC.DA CPU .fG_HA_PRIMARYPLC PLC PLC PLCPLCPLCPLCPLC PLCPLCAC500 HAV1.0.0 2012-1-10Stephanie LiuABBPLC49AC500/Issue: 01.2012ABB10 100015 (86-10)58217788 (86-10)58217518 400 810 8885 E-Mail plc.service@ /plc)ABBPLC50AC500/Issue: 01.2012

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